If you are one of those passionate woodworkers and have purchased a band saw, a skillful and quality application of the same can be helpful to exploit is full potential. Before we move ahead to know more about the band saw uses and application, let us first dispel a few misconceptions about it.
The band saw is often thought to be one of the lowest priority equipment, one would purchase for all his wood work-related demands. On the contrary, it should be preferred as the first equipment to be purchased for a shop or all wood work-related applications. Moreover, it is always not worth assuming that the band saw is nothing but the equipment required for cutting the wood; ironically, the machine can be used for a variety of other applications as well.
Different Available Models
It should further be noted that band saws are available in many different sizes and shapes; offering variability over cutting capacity. The basic bench-top model is extremely lightweight with higher portability; offering certain vibrations when in use. However, the equipment has limited applications due to limited choices of blades and other adjustments. These models are specifically designed for light-duty applications. The size of the model varies between 9 to 10 inches.
The floor model of the band saws are 14 inches and are typically designed for heavy-duty applications; equipped with in-built vibration dampening cast-iron components, usage guide, in-built tracking system and the full range of blades.
Therefore, if you are still wondering, how to use band saw; the applications specified herewith can be a useful guide.
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#1. Set up the machine in the right alignment
It is always important to set up the machine with proper alignment; as per instruction provided in the user manual. While the benchtop model can be placed on the top of the table sturdily, the other model can be placed on the floor properly; so that it will be fixed even after the motor starts. Once the positioning of the band saw is done, it is always better to test the same on a trial run, to check its smooth functionality.
#2. The band saw can be Resaw
The band saw is one of the versatile equipment, which can be used for sawing the board, with due consideration to its width. You can correlate this with opening up the roll for making sub-sandwich. One of the most important applications associated with this is to prepare door panels that are in pairs, opening side-by-side. The technique is also mostly used for making thinner pieces from thicker wood. It is quite economical and is preferred t for consistent results.
#3. Can be used for resetting the edges of the board
It is always better and appreciated if the edges of the board are being re-cut for very elegant alignment. For example, while making a tabletop, one would always prefer a board with consistent alignment, wherein the figures are well connected to each other to form a single board. Simply, mark the location, you wish to be curved and your band saw is all set to perform the task for you!
#4. The face of the board can be reset
This application would help you to achieve better control over design and figure to enhance their effects. This can be explained further with the table legs; which look the best when shaped properly with curves at the bottom. Similarly, all the boards of the table express consistency in faces and figures.
#5. The band saw can be used for making the veneer
The use of the band saw along with thick veneer, explores many new possibilities. A single board can be sawed into many thin frames to prepare a chest of drawers or a front door etc. The practice can be helpful for enhancing the looks.
So, now that you are well aware of different scenarios of a band saw; let us walk through a few simple steps to ensure error-free applications.
#6. Check the blades
Once, your design is ready, you need to ensure that the blades you have selected are appropriate for your applications. Therefore, while learning how to use the band saw, you need to familiarize yourself with a variety of blades, available with the band saw.
#7. Measure twice but cut only once
Measuring and making wood for a cut can never be so exciting, isn’t it? Although, it is a very crucial task that has to be accomplished before learning how to use a band saw. In this regard, accurate measurement has always been a key. If you have a little doubt about your measurements, you can work it up in other wood that is not in use; but you cannot afford to lose even a few inches of wood that has been accidentally cut.
#8. Set up the right speed
One of the most acknowledged possibilities with a band saw is that one can choose the model with different speed range. This provides an added advantage; especially you are dealing with other materials as well, along with the wood. Actually, all machines with single set speed are functional at the speed of 3000 FMP; while if you are dealing with a machine with variable speed, it is always better to keep it between 2000-3000 FPM. Other than wood, if you wish to cut the metal, it is always advisable to keep the speed low for a harder material.
#9. Maintenance is essential
Regular intermittent maintenance is always essential for smooth, error-free operation. It can further ensure that the project is completed within the specified period. Further to this, proper maintenance can also reduce unwanted incidences associated with the risk of injury and serious damage. The maintenance may demand 30-60 minutes of your time, once a month; which involves cleaning, lubrication, etc.
A band saw can be noted as one of the most efficient and versatile equipments to work with. It can have seen a variety of applications right from cutting to smoothening; however, should be used in a very methodical way for maximum applications.